FAQ

ATV

ATV500

ATV700

UTV

UTV500-BF-TL

UTV700-BF-TL

UTV700-4-BF-TL

UTV800-BF-TL

NEWS:

GIANTMACH UTV500, UTV700, UTV700-4 seat, UTV800 fully loaded come with Aluminum wheel, foldable full size windshield, storage box, sun roof, winch kit and 26" big tire.

(1) If no fuel pump out?

(2) How to assemble Snow Plough and Winch?

(3) How to assemble Windshield of UTV500 and UTV700?

(1) Picture Instruction Download ------> PDF File

STEP 1: To pull out the cable, turn the shifting gear handle (part#6) clockwise to free spool arrow loosen it. Pull out the desired cable length and secure to object. (Always leave at least 4 turns of cable on the spool to prevent pulling the cable out of the winch.)

STEP 2: Take off the reservoir cap and disconnect the hose going to the reservoir. For gas directly into the reservoir tank and turn on the engine. If the engine runs and gas is coming out of the hose, then check the part of the reservoir to it for any possible blockage of passageways. If gas does not come out of the hose when the engine is running, then the fuel pump may not be good. Clean the reservoir and continue to the next step regardless of the result to be sure.

STEP 3: Disconnect the hose from the fuel tank.

STEP 4: Place the hose from the fuel tank into a container that has gas in it.

STEP 5: Start the engine, if gas is coming out of this hose then this confirms that the fuel pump is good. continue to the next step if the fuel is coming out of the hose. If there is no gas coming out of the hose, then the fuel pump is bad.

STEP 6: Take off the connection valve from the fuel tank (un-screw the four screws and remove the whole connection). Make sure that the hose inside the tank is properly connected to the connection valve and that there are no cracks or leaks in the hose.

(2) Picture Instruction Download ------> PDF File

OPERATING THE WINCH

STEP 2: Turn the shifting gear handle (part#6) counterclockwise so that it lines up with the engage arrow. If you hear the click, the working gear is engaged. If you didn’t hear the click, turn the handle clockwise slowly or turn the drum slowly (part#4) until you hear it, then adjust then handle to line up with the engage arrow. If engaged properly, the drum can’t rotate while pulling the cable.

STEP 3: Put your vehicle in neutral (never leave your vehicle in gear or in park when operating winch) and release your emergency brake so that you are only applying the manual brakes.

STEP 4: Connect the power cable, and winch the item as desired.

OPERATING THE SNOW PLOUGH

STEP 1: Snow Scraping Plate (#2): to install the snow scrapping plate (#2) properly place it on the bottom of the snow plow (#3). Tighten it with 7 bolts (#21) and 7 nuts (#22)

STEP 2: To install the guiding plates (#1) find the holes on the back
lower corners the of snow plow. Place the guiding plates in the holes with a nut M12 (GB/T 6170-2000) on each side of the hole. After both are installed, adjust height so they are the same.

STEP 3: Assemble the mounting arms (#4):
A: Use the mounting hardware (#17, 18, 19, & 20) to attach the mounting arms (#4) to the snow plow (#3). Set the mounting arms (#4) on the ground behind the snow plow (#3) and line up the two bottom holes of each. (Picture to the left shows an example). Make sure the bolts are tight and the mounting arms can rotate freely side to side.
B：Locate the plow angle adjusting hardware (#14, 15, & 16), and pick the hole to use on the mounting arms according the desired angle of the blade. Firmly tighten the bolts in place. (These can be adjusted as needed to accommodate the desired angle of the snow blade)
C：Connect one side of each return spring (#10) to the mounting arms (#4) and the other side to the two spring hooks (#11). Install the spring hooks (#11) in the upper holes on the snow plow (#3). Use the hardware that came with the return springs to attach and adjust the springs to the desired length. (Make sure to use one nut on each side of the hole on the snow plow for extra support.)

STEP 4: Installing the Directional Lever & Pulley:
A: Place the Directional Lever (#5) on the inside of the fixture on the mounting arms (#4) and place the Pulley (#12) on the outer side of the lever and fixture. Use the Directional Lever hardware (#6, 7, & 8) to hold the lever (#5) and pulley (#12) in place. (Washers should be on the inner side of the pulley). Tighten hardware after pulley is in desired angle.
B: Place the Return Spring (#10) in between the Directional Lever (#5) and mounting arms (#4). (Place the spring over the bolt on mounting arms to help hold it in place.)

After completing the assembly steps above, you should be able to rotate the snow plow to your desired angle; with the lever holding it in that position.

STEP 5: (The next steps are easier to do if the vehicle is safely on a lift or a vehicle floor jack). To assemble snow plow mounting plate to the vehicle, first remove the plastic guard underneath the front of your vehicle. Locate the 4 U-type Bolts (#24), the Mounting Plate (#25), and the necessary M8 nuts (#23). Place the U-Type Bolts around the vehicle frame underneath the front of your vehicle and attach the Mounting plate (#25) to them using the provided M8 nuts (#23).

STEP 6: To install the mounting arms (#4) to the mounting plate (#25) lift the mounting arms(#4) so that the holes on it line up with those on the mounting plate (#25). Place the provided Pin Shafts (#26) through the holes on both the plate (#25) and arms (#4) securing them together safely. Use the self-attached hooks on the pin shafts (#26) to lock the pins in place.

Connecting the Winch to the Snow Plow

STEP 1: Turn the shifting gear handle (part#6 of winch diagram) clockwise to the disengage arrow. Pull out the desired cable length. (Always leave at least 4 turns of cable on the spool)

STEP 2: Remove the pin and roller on the pulley (#12) and place the winch cable inside of the pulley.

STEP 3: Put the roller and pin back into the pulley (#12) and make sure it is secured.

STEP 4: Hook the end of the winch to the back bar of the winch system or to any other secure spot on the vehicle.

STEP 5: Turn the shifting gear handle (part#6) counterclockwise so that it lines up with the engage arrow. If you hear a click, the working gear is engaged. (If not please refer to the above “Operating the Winch” section).

STEP 6: Test the system by alternating between pressing the “IN’ and “OUT” buttons on the winch control at least 3-5 times. (The snow plow will be moving up and down) While doing this make sure that the electrical systems and mechanical systems are all working properly on both the winch and plow.

(3) Picture Instruction Download ------> PDF File

STEP 1: Place rubber guard around windshield fasteners.

STEP 2: Insert rubber garments into holes on windshield.

STEP 3: Place metal inserts inside of rubber garments.

STEP 4: Staring on lower part of the UTV roll bar place windshield fastener around roll bar with the flat side facing out.(fasteners should be on the interior side of the UTV)

STEP 5: Hold windshield in place to where the holes on the windshield match up with those on the windshield fasteners.(windshield should be placed on top of the fasteners)

STEP 6: Squeeze the fastener together and insert the screw from the outside of the windshield through both the windshield and fastener.

STEP 7: Tighten a nut onto the screw snugly. (Do not tight all the way as this will make it difficult to adjust windshield after all fasteners are on)

STEP 8: Repeat step 4 through 7 for the 3 other lower holes on the windshield.

STEP 9: Place a fastener around the roll bar to where it matches up with a upper side hole on the windshield.

STEP 10: While squeezing the fastener, place the support bar on the inner most side of the fastener and insert a screw through the windshield, fastener, and support bar.

SETEP 11: Tighten a nut onto the screw snugly. (Do not tighten all the way as this will make it difficult to adjust windshield after all fasteners are on)

STEP 12: Repeat steps 9 through 11 for the other upper side hole on windshield.

STEP 13: For the two upper interior holes on the windshield place a screw through the windshield and support bar; tighten with a nut snugly.

STEP 14: Adjust windshield if needed then tighten all fasteners.